MODEL NO. WE12538J
12.5 HP 38 Inch
LawnTractor
For Parts and Service, contact our authorized distributor: call 1-800-849-1297
For Technical Assistance: call 1-800-829-5886
®
178106 Rev. 1 07.09.01 RH
PRINTED IN U.S.A.
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
Look for this symbol to point out im-
portant safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR
SAFETY IS INVOLVED.
•
•
•
•
•
Be sure the area is clear of other people before mowing.
Stop machine if anyone enters the area.
Never carry passengers or children even with the blades
off.
Do not mow in reverse unless absolutely necessary. Al-
ways look down and behind before and while backing.
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
Keep children out of the mowing area and under the
watchful care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small
children.
Mow up and down slopes (15° Max), not across.
CAUTION: Inordertopreventacciden-
talstartingwhensettingup,transport-
ing, adjusting or making repairs, al-
ways disconnect spark plug wire and
placewirewhereitcannotcontactspark
plug.
•
•
CAUTION: Do not coast down a hill in
neutral, you may lose control of the
tractor.
•
•
•
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
•
•
Useslowspeed. Choosealowgearsothatyouwillnothave
to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down
the slope.
If machine stops while going uphill, disengage blades, shift
into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
CAUTION: Tow only the attachments
that are recommended by and comply
withspecificationsofthemanufacturer
of your tractor. Use common sense
when towing. Operate only at the low-
est possible speed when on a slope.
Too heavy of a load, while on a slope,
is dangerous. Tires can lose traction
with the ground and cause you to lose
control of your tractor.
•
•
WARNING
Engine exhaust, some of its constituents, and cer-
tain vehicle components contain or emit chemicals
knowntotheStateofCaliforniatocausecancerand
birth defects or other reproductive harm.
WARNING
Battery posts, terminals and related accessories
containleadandleadcompounds,chemicalsknown
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
afterhandling.
3
CONGRATULATIONS onyourpurchaseofanewtractor. It
has been designed, engineered and manufactured to give
you the best possible dependability and performance.
PRODUCT SPECIFICATIONS
GASOLINE CAPACITY
AND TYPE:
1.25 GALLONS
UNLEADED REGULAR
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center/department. Wehavecompetent,well-trainedtech-
nicians and the proper tools to service or repair this tractor.
OIL TYPE (API-SF-SJ):
SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY:
3 PINTS
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the “SAFETY RULES”.
SPARK PLUG:
(GAP: .030")
CHAMPION RJ19LM
CUSTOMER RESPONSIBILITIES
GROUND SPEED (MPH): FORWARD:
1st
1.1
2.2
3.3
4.4
4.9
•
•
Read and observe the safety rules.
2nd
3rd
4th
5th
Followaregularscheduleinmaintaining,caringforand
using your tractor.
•
Follow the instructions under “Customer Responsibili-
ties” and “Storage” sections of this owner’s manual.
REVERSE: 1.4
TIRE PRESSURE:
CHARGING SYSTEM:
BATTERY:
FRONT:
REAR:
14 PSI
12 PSI
WARNING: This tractor is equipped with an internal com-
bustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine’s exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
3 AMPS BATTERY
5 AMPS HEADLIGHTS
AMP/HR:
MIN. CCA:
25
190
CASE SIZE: U1R
A spark arrester for the muffler is available through your
nearest authorized service center/department (See RE-
PAIR PARTS section of this manual).
BLADE BOLT TORQUE:
27-35 FT. LBS.
TABLE OF CONTENTS
SAFETY RULES ........................................................ 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ......................4, 14-18
ASSEMBLY................................................................ 6-8
OPERATION............................................................. 9-13
MAINTENANCE SCHEDULE....................................... 14
SERVICE AND ADJUSTMENTS .............................19-23
STORAGE ................................................................... 24
TROUBLESHOOTING .............................................25-26
REPAIR PARTS ......................................................28-43
WARRANTY ............................................................45-46
4
UNASSEMBLEDPARTS
Steering Wheel
Seat
Steering
Wheel
Adapter
Steering
Extension
Shaft
(1) Washer
17/32 x 1-3/16 x 12 Gauge
Steering
Wheel
Insert
(1) Lock
Washer 1/2
(1) Bolt
Steering
Boot
(1) Lockwasher 3/8
(1) Locknut
5/16-18
(1) Large Flat
Washer
(1) Hex Bolt
3/8-16 x 1
(1) Oil Drain Tube
For Future Use
Keys
Slope Sheet
(2) Keys
(1) Hex Bolt
5/16-18 x 1-1/4
5
ASSEMBLY
Yournewtractorhasbeenassembledatthefactorywithexceptionofthosepartsleftunassembledforshippingpurposes. To
ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
INSERT
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
3/8 HEX BOLT
(2) 1/2" wrenches
(1) 9/16" wrench
Pliers
Tirepressuregauge
Utility knife
3/8 LOCK WASHER
LARGE FLAT
WASHER
Whenrightorlefthandismentionedinthismanual,itmeans
when you are in the operating position (seated behind the
steeringwheel).
TO REMOVE TRACTOR FROM CARTON
STEERING
WHEEL
UNPACK CARTON
STEERING
BOOT
•
•
•
Remove all accessible loose parts and parts cartons
from carton.
Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
Check for any additional loose parts or cartons and
remove.
TABS
ADAPTER
BEFORE REMOVING TRACTOR FROM
SKID
EXTENSION SHAFT
5/16 HEX BOLT
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
•
Slide extension shaft onto lower steering shaft. Align mount-
ing holes in extension and lower shafts and install
5/16 hex bolt and locknut. Tighten securely.
5/16 LOCKNUT
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO
18-22 FT. LBS TORQUE.
•
Place tabs of steering boot over tab slots in dash and push
down to secure.
INSTALL STEERING WHEEL
LOWER
STEERING
SHAFT
•
•
•
•
Position front wheels of the tractor so they are pointing
TAB
SLOTS
straight forward.
Remove steering wheel adapter from steering wheel and
slide adapter onto steering shaft extension.
Position steering wheel so cross bars are horizontal (left to
right) and slide inside boot and onto adapter.
FIG. 1
Assemblelargeflatwasher, 3/8lockwasher, 3/8hexboltand
tighten securely.
•
•
Snap steering wheel insert into center of steering wheel.
Remove protective materials from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
6
ASSEMBLY
HOW TO SET UP YOUR TRACTOR
SEAT
CHECK BATTERY (See Fig. 2)
•
Lift seat pan to raised position and open battery box
door.
•
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See"BATTERY"inCUSTOMERRESPONSIBILITIES
section of this manual for charging instructions).
SEAT PAN
SHOULDER
BOLT
SEAT PAN
LABEL
BATTERY
FLAT WASHER
LOCK WASHER
BOX DOOR
TERMINAL
TERMINAL
ADJUSTMENT
BOLT
FIG. 2
FIG. 3
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment bolt.
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.
•
Remove adjustment bolt, lock washer and flat washer
securing seat to cardboard packing and set aside for
assembly of seat to tractor.
TOROLLTRACTOROFFSKID (SeeOperation
section, page 10, for location and function of
controls)
•
•
•
•
Pivot seat upward and remove from the cardboard
packing. Remove the cardboard packing and discard.
Place seat on seat pan so head of shoulder bolt is
positioned over large slotted hole in pan.
Push down on seat to engage shoulder bolt in slot and
pull seat towards rear of tractor.
Pivot seat and pan forward and assemble adjustment
bolt, lockwasherandflatwasherloosely. Donottighten
•
Press lift lever plunger and raise attachment lift lever to
its highest position.
•
•
•
•
Releaseparkingbrakebydepressingclutch/brakepedal.
Place gearshift lever in neutral (N) position.
Roll tractor forward off skid.
Remove banding holding deflector shield up against
tractor.
•
•
Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is reached which
allowsyoutopressclutch/brakepedalallthewaydown.
•
•
Get off seat without moving its adjusted position.
Raise seat and tighten adjustment bolt securely.
7
ASSEMBLY
TO DRIVE TRACTOR OFF SKID (See Opera-
CHECKLIST
tion section, page 10, for location and func-
tion of controls)
BEFOREYOUOPERATEANDENJOYYOURNEW TRAC-
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BESTPERFORMANCEANDSATISFACTIONFROMTHIS
QUALITYPRODUCT.
WARNING: Before starting, read, understand and follow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
ꢀ
ꢀ
ꢀ
All assembly instructions have been completed.
No remaining loose parts in carton.
Batteryisproperlypreparedandcharged. (Minimum1
hour at 6 amps).
Seat is adjusted comfortably and tightened securely.
All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
•
Be sure all the above assembly steps have been
completed.
•
•
Check engine oil level and fill fuel tank with gasoline.
Sit on seat in operating position, depress clutch/brake
pedal and set the parking brake.
ꢀ
ꢀ
•
•
Place gear shift lever in neutral (N) position.
Press lift lever plunger and raise attachment lift lever to
its highest position.
ꢀ
•
•
•
•
•
Starttheengine.Afterenginehasstarted,movethrottle
control to idle position.
Depress clutch/brake pedal into full "BRAKE" position
and hold. Move gearshift lever to 1st gear.
Slowly release clutch/brake pedal and slowly drive
tractor off skid.
Applybraketostoptractor, setparkingbrakeandplace
gearshift lever in neutral position.
ꢀ
ꢀ
Check wiring. See that all connections are still secure
and wires are properly clamped.
WHILELEARNINGHOWTOUSEYOURTRACTOR,PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
Turn ignition key to "OFF" position.
ꢀ
Engine oil is at proper level.
Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
Become familiar with all controls - their location and
function. Operate them before you start the engine.
Be sure brake system is in safe operating condition.
Continue with the instructions that follow.
ꢀ
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
ꢀ
ꢀ
•
Reduce tire pressure to PSI shown in “PRODUCT
SPECIFICATIONS” section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See“TOLEVELMOWERHOUSING”intheService
and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
Afteryoulearnhowtooperateyourtractor,checktoseethat
the brake is properly adjusted. See “TO ADJUST BRAKE”
in the Service and Adjustments section of this manual.
8
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
BATTERY
CAUTION OR
WARNING
REVERSE
FORWARD
LIGHTS ON
FAST
SLOW
OVER TEMP
LIGHT
ENGINE ON
ENGINE OFF
OIL PRESSURE
PARKING BRAKE
LOCKED
UNLOCKED
MOWER LIFT
FUEL
CHOKE
MOWER HEIGHT
P
ATTACHMENT
CLUTCH ENGAGED
REVERSE
NEUTRAL
HIGH
LOW
PARKING BRAKE
15
15
15
KEEP AREA CLEAR
SLOPE HAZARDS
ATTACHMENT
CLUTCH DISENGAGED
(SEE SAFETY RULES SECTION)
IGNITION
FREE WHEEL
(Automatic Models only)
DANGER, KEEP HANDS AND FEET AWAY
9
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Comparetheillustrationswithyourtractortofamiliarizeyourselfwiththelocationsofvariouscontrolsandadjustments. Save
this manual for future reference.
IGNITION
SWITCH
LIGHT SWITCH
ATTACHMENT
CLUTCH
LEVER
LIFT LEVER
PLUNGER
THROTTLE/CHOKE
CONTROL
ATTACHMENT
LIFT LEVER
CLUTCH/BRAKE
PEDAL
MOWER DECK
HEIGHT ADJUSTMENT
POSITIONS
GEARSHIFT
LEVER
PARKING
BRAKE
FIG. 4
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the
GEARSHIFT LEVER: Selects the speed and direction of
tractor.
ATTACHMENT LIFT LEVER: Used to raise, lower, and
adjustthemowerdeckorotherattachmentsmountedtoyour
tractor.
mowerblades,orotherattachmentsmountedtoyourtractor.
LIGHT SWITCH: Turns the headlights on and off.
THROTTLE/CHOKE CONTROL: Used for starting and
controllingenginespeed.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.
CLUTCH/BRAKEPEDAL: Usedfordeclutchingandbrak-
ing the tractor and starting the engine.
IGNITION SWITCH: Used for starting and stopping the
engine.
PARKINGBRAKE:Locksclutch/brakepedalintothebrake
position.
10
OPERATION
Theoperationofanytractorcan resultinforeignobjectsthrownintotheeyes,whichcan
resultinsevereeyedamage. Alwayswearsafetyglassesoreyeshieldswhileoperating
your tractor or performing any adjustments or repairs. We recommend a wide vision
safetymaskoverspectaclesorstandardsafetyglasses.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 5)
Yourtractorisequippedwithanoperatorpresencesensing
switch. Whenengineisrunning,anyattemptbytheoperator
to leave the seat without first setting the parking brake will
shut off the engine.
TO BE DISCHARGED, (DEAD).
NOTE: Under certain conditions when tractor is standing
idlewiththeenginerunning,hotengineexhaustgasesmay
cause “browning” of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
•
Depress clutch/brake pedal into full “BRAKE” position
CAUTION: Alwaysstoptractorcom-
pletely, as described above, before
leaving the operator's position; to
empty grass catcher, etc.
andhold.
•
Place parking brake lever in “ENGAGED” position and
releasepressurefromclutch/brakepedal. Pedalshould
remain in “BRAKE” position. Make sure parking brake
will hold tractor secure.
TO USE THROTTLE CONTROL (SEE FIG. 5)
ATTACHMENT CLUTCH LEVER
"ENGAGED" POSITION
Always operate engine at full throttle.
•
Operating engine at less than full throttle reduces the
batterychargingrate.
THROTTLE/CHOKE
CONTROL LEVER
•
Full throttle offers the best bagging and mower perfor-
mance.
IGNITION KEY
TO MOVE FORWARD AND BACKWARD
(See Fig. 5)
The direction and speed of movement is controlled by the
gearshift lever.
"DISENGAGED"
POSITION
PARKING BRAKE
"ENGAGED"
POSITION
"BRAKE"
POSITION
•
Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.
GEARSHIFT
LEVER
•
•
Move gearshift lever to desired position.
Slowly release clutch/brake pedal to start movement.
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO
SOWILLSHORTENTHEUSEFULLIFEOFYOURTRANSAXLE.
PARKING BRAKE
"DISENGAGED" POSITION
CLUTCH/BRAKE PEDAL
"DRIVE" POSITION
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 5)
The position of the attachment lift lever determines the
cutting height.
FIG.5
STOPPING (See Fig. 5)
MOWERBLADES-
•
•
Grasp lift lever.
Press plunger with thumb and move lever to desired
position.
•
Tostopmowerblades,moveattachmentclutchleverto
“DISENGAGED”position.
Thecutting height rangeis approximately1-1/2to 4". The
heights are measured from the ground to the blade tip with
theenginenotrunning. Theseheightsareapproximateand
may vary depending upon soil conditions, height of grass
and types of grass being mowed.
GROUNDDRIVE-
•
To stop ground drive, depress clutch/brake pedal into
full “BRAKE” position.
•
Move gearshift lever to neutral (N) position.
ENGINE-
•
Theaveragelawnshouldbecuttoapproximately2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
•
Move throttle control to slow position.
NOTE: Failuretomovethrottlecontroltoslowpositionand
allowingenginetoidlebeforestoppingmaycauseengineto
“backfire”.
•
For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
•
Turn ignition key to “OFF” position and remove key.
Always remove key when leaving tractor to prevent
unauthorizeduse.
•
Never use choke to stop engine.
11
OPERATION
TO OPERATE MOWER (See Fig. 6)
TO TRANSPORT
•
•
•
Raiseattachmentlifttohighestpositionwithattachment
lift control.
Yourtractor isequippedwithanoperatorpresencesensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position.
Do not push or tow tractor at more than five (5) MPH.
•
•
Select desired height of cut.
Start mower blades by engaging attachment clutch
control.
NOTE: Toprotecthoodfromdamagewhentransportingyour
tractor on a truck or a trailer, be sure hood is closed and
securedtotractor. Useanappropriatemeansoftyinghood
to tractor (rope, cord, etc.).
•
TO STOP MOWER BLADES - disengage attachment
clutch control.
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your
tractor. Use common sense when towing. Too heavy of a
load, while on a slope, is dangerous. Tires can lose traction
withthegroundandcauseyoutolosecontrolofyourtractor.
CAUTION: Do not operate the mower
without either the entire grass catcher,
onmowerssoequipped,orthedeflector
shield in place.
"ENGAGED" POSITION
ATTACHMENT LIFT
LEVER HIGH POSITION
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
•
The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
Check engine oil with tractor on level ground.
Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
LOW
POSITION
•
•
ATTACHMENT
CLUTCH LEVER
"DISENGAGED"
POSITION
•
•
For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART” in the
Customer Responsibilities section of this manual).
Tochangeengineoil,seetheCustomerResponsibilities
section in this manual.
ADD GASOLINE
•
Fill fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
DEFLECTOR
SHIELD
FIG. 6
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
TO OPERATE ON HILLS
CAUTION: Donotdriveupordownhills
with slopes greater than 15° and do not
WARNING: Experienceindicatesthatalcoholblendedfuels
(called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids
during storage. Acidic gas can damage the fuel system of
an engine while in storage. To avoid engine problems, the
fuelsystemshouldbeemptiedbeforestorageof30daysor
longer. Drainthegastank,starttheengineandletitrununtil
the fuel lines and carburetor are empty. Use fresh fuel next
season. SeeStorageInstructionsforadditionalinformation.
Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.
drive across any slope.
•
Choose the slowest speed before starting up or down
hills.
•
•
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to
slowerposition.
•
•
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
movement.
CAUTION: Fill to bottom of gas tank
fillerneck. Donotoverfill. Wipeoffany
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
•
•
Torestartmovement,slowlyreleaseparkingbrakeand
clutch/brakepedal.
Make all turns slowly.
12
OPERATION
TO START ENGINE (See Fig. 5)
Whenstartingtheengineforthefirsttimeoriftheenginehas
run out of fuel, it will take extra cranking time to move fuel
from the tank to the engine.
MOWING TIPS
•
•
Tire chains cannot be used when the mower housing is
attached to tractor.
Mower should be properly leveled for best mowing
performance. See“TO LEVEL MOWER HOUSING”in
the Service and Adjustments section of this manual.
•
Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
•
•
Thelefthandsideofmowershouldbeusedfortrimming.
•
•
•
Place gear shift lever in neutral (N) position.
Move attachment clutch to “DISENGAGED” position.
Move throttle control to choke position.
Drivesothatclippingsaredischargedontotheareathat
has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
NOTE: Before starting, read the warm and cold starting
proceduresbelow.
•
•
Whenmowinglargeareas,startbyturningtotherightso
that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns until finished
(See Fig. 7 ).
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desiredheight.
•
Insert key into ignition and turn key clockwise to
“START” position and release key as soon as engine
starts. Do not run starter continuously for more than
fifteen seconds per minute. If the engine does not start
after several attempts, move throttle control to fast
position, wait a few minutes and try again. If engine still
does not start, move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50° F and above)
•
•
Do not mow grass when it is wet. Wet grass will plug
mowerandleaveundesirableclumps. Allowgrasstodry
beforemowing.
Alwaysoperateengineatfullthrottlewhenmowing
to assure better mowing performance and proper dis-
chargeofmaterial. Regulategroundspeedbyselecting
a low enough gear to give the mower cutting perfor-
mance as well as the quality of cut desired.
•
Whenenginestarts,movethethrottlecontroltothefast
position.
•
The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
COLD WEATHER STARTING ( 50° F and below)
•
When operating attachments, select a ground speed
thatwillsuittheterrainandgivebestperformanceofthe
attachment being used.
•
Whenenginestarts,allowenginetorunwiththethrottle
control in the choke position until the engine runs
roughly, thenmovethrottlecontroltofastposition. This
may require an engine warm-up period from several
secondstoseveralminutes,dependingonthetempera-
ture.
•
The attachments can also be used during the engine
warm-upperiod.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See “TO
ADJUST CARBURETOR” in the Service and Adjustments
section of this manual.
FIG. 7
13
CUSTOMERRESPONSIBILITIES
S
MAINTENANCE SCHEDULE
R
URS
U
O
FILL IN DATES
H
5
2
AS YOU COMPLETE
REGULAR SERVICE
Y
R
E
V
NESSTEORRAVGEICE DATES
EVERY 8
E
HOURSEVERY 5
E
0
VE
H
R
O
Y
UR
1
E
0
S
V
0
E
H
O BEFOSOR
RY SEA
BEFORE EACH USE
Check Brake Operation
Check Tire Pressure
Check Operator Presence and
Interlock Systems
T
Check for Loose Fasteners
R
7
A
Sharpen/Replace Mower Blades
4
6
C
Lubrication Chart
T
Check Battery Level
0
Clean Battery and Terminals
R
Check Transaxle Cooling
Adjust Blade Belt(s) Tension
Adjust Motion Drive Belt(s) Tension
5
5
Check Engine Oil Level
Change Engine Oil
1,
2,3
2
Clean Air Filter
E
Clean Air Screen
N
2
G
Inspect Muffler/Spark Arrester
I
Replace Oil Filter (If equipped)
1,
2
N
Clean Engine Cooling Fins
2
E
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
2
1 - Change more often when operating under a heavy load or in high ambient temperatures. 5 - If equipped with adjustable system.
2 - Service more often when operating in dirty or dusty conditions.
3 - If equipped with oil filter, change oil every 50 hours.
4 - Replace blades more often when mowing in sandy soil.
6 - Not required if equipped with maintenance-free battery.
7 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.
Do not overtighten.
LUBRICATION CHART
SPINDLE
ZERK
GENERAL RECOMMENDATIONS
SPINDLE
ZERK
The warranty on this tractor does not cover items that have
beensubjectedtooperatorabuseornegligence. Toreceive
full value from the warranty, operator must maintain tractor
as instructed in this manual.
FRONT WHEEL
BEARING ZERK
FRONT WHEEL
BEARING ZERK
Some adjustments will need to be made periodically to
properly maintain your tractor.
ENGINE
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
•
Onceayearyoushouldreplacethesparkplug,cleanor
replaceairfilter,andcheckbladesandbeltsforwear. A
newsparkplugandcleanairfilterassureproperair-fuel
mixtureandhelpyourenginerunbetterandlastlonger.
BEFORE EACH USE
•
•
•
•
Check engine oil level.
Checkbrakeoperation.
Check tire pressure.
Checkoperatorpresenceand
interlock systems for proper operation.
Check for loose fasteners.
GENERAL PURPOSE GREASE
REFER TO CUSTOMER RESPONSIBILITIES “ENGINE”
SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY.
•
14
CUSTOMERRESPONSIBILITIES
TRACTOR
MANDREL
ASSEMBLY
TRAILING
EDGE UP
Always observe safety rules when performing any mainte-
nance.
CENTER
HOLE
BRAKE OPERATION
Iftractorrequiresmorethansix(6)feetstoppingdistanceat
high speed in highest gear, then brake must be adjusted.
(See“TOADJUSTBRAKE”intheServiceandAdjustments
section of this manual).
STAR
LOCK WASHER
TIRES
BLADE
•
•
•
Maintainproperairpressureinalltires(See“PRODUCT
SPECIFICATIONS” section of this manual).
Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
FLAT WASHER
HEX BOLT (GRADE
8)*
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
FIG. 8
TO SHARPEN BLADE (See Fig. 9)
NOTE: Wedonotrecommendsharpeningblade-butifyou
do, be sure the blade is balanced.
OPERATOR PRESENCE SYSTEM
Besureoperatorpresenceandinterlocksystemsarework-
ing properly. If your tractor does not function as described,
repairtheproblemimmediately.
Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine.
•
The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower.
To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
balancer,followtheinstructionssuppliedwithbalancer).
•
•
•
•
The engine should not start unless the clutch/brake
pedalisfullydepressedandattachementclutchcontrol
is in the disengaged position.
Whentheengineisrunning,anyattemptbytheoperator
to leave the seat without first setting the parking brake
should shut off the engine.
Whentheengineisrunningandtheattachmentclutchis
engaged, any attempt by the operator to leave the seat
should shut off the engine.
Theattachmentclutchshouldneveroperateunlessthe
operator is in the seat.
•
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
•
Slide blade on to an unthreaded portion of the steel bolt
orpinandholdtheboltorpinparallelwiththeground. If
blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
BLADE CARE
Forbestresultsmowerbladesmustbekeptsharp. Replace
bentordamagedblades.
CENTER HOLE
BLADE REMOVAL (See Fig. 8)
•
•
•
Raise mower to highest position to allow access to
blades.
Removehexbolt,lockwasherandflatwashersecuring
blade.
Install new or resharpened blade with trailing edge up
towards deck as shown.
BLADE
5/8" BOLT
OR PIN
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.
FIG. 9
•
Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
•
Tighten bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.
15
CUSTOMERRESPONSIBILITIES
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
BATTERY
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
Your tractor has a battery charging system which is suffi-
cient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
•
•
•
•
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
Change the oil after every 25 hours of operation or at least
onceayearifthetractorisnotusedfor25hoursinoneyear.
Checkthecrankcaseoillevelbeforestartingtheengineand
after each eight (8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the oil level.
NOTE: The original equipment battery on your tractor is
maintenancefree.Donotattempttoopenorremovecapsor
covers. Adding or checking level of electrolyte is not
necessary.
TO CHANGE ENGINE OIL (See Figs. 10 and 11)
Determine temperature range expected before oil change.
All oil must meet API service classification SF-SJ.
TO CLEAN BATTERY AND TERMINALS
Corrosionanddirtonthebatteryandterminalscancausethe
battery to “leak” power.
•
•
•
•
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
•
•
Open battery box door.
DisconnectBLACKbatterycablefirst thenRED battery
cable and remove battery from tractor.
•
Removeyellowcapfrombottomfittingofdrainvalveand
install the drain tube onto the fitting.
•
•
Rinse the battery with plain water and dry.
Clean terminals and battery cable ends with wire brush
until bright.
OIL DRAIN VALVE
•
•
Coat terminals with grease or petroleum jelly.
Reinstall battery (See “REPLACING BATTERY” in the
Service and Adjustments section of this manual).
CLOSED
AND
LOCKED
POSITION
V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
TRANSAXLE COOLING
Keeptransaxlefreefrombuild-upofdirtandchaffwhichcan
restrict cooling.
DRAIN
TUBE
YELLOW
CAP
FIG. 11
ENGINE
•
Unlockdrainvalvebypushinginwardandturningcoun-
terclockwise.
To open, pull out on the drain valve.
Afteroilhasdrainedcompletely,closeandlockthedrain
valve by pushing inward and turning clockwise until the
pin is in the locked position as shown.
LUBRICATION
Only use high quality detergent oil rated with API service
classification SF-SJ. Select the oil’s SAE viscosity grade
accordingtoyourexpectedoperatingtemperature.
•
•
SAE VISCOSITY GRADES
•
•
Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCTSPECIFICATIONS”sectionofthismanual.
SAE 30
5W-30
-20
0
30
32 40
0
100
60
80
F
C
-20
10
-30
-10
20
30
40
•
Use gauge on oil fill cap/dipstick for checking level. Be
sure dipstick cap is tightened securely for accurate
reading. Keep oil at “FULL” line on dipstick.
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
FIG. 10
16
CUSTOMERRESPONSIBILITIES
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent
enginedamagefromoverheating. Cleanwithawirebrushor
compressedairtoremovedirtandstubborndriedgumfibers.
AIR FILTER (See Fig. 13)
Yourenginewillnotrunproperlyusingadirtyairfilter. Clean
the foam pre-cleaner after every 25 hours of operation or
every season. Service paper cartridge every 100 hours of
operation or every season, whichever occurs first.
ENGINE COOLING FINS (See Fig. 12)
Remove any dust, dirt or oil from engine cooling fins to
preventenginedamagefromoverheating.
Service air cleaner more often under dusty conditions.
•
Remove knob(s) and cover.
TOSERVICEPRE-CLEANER
•
•
•
•
Slide foam pre-cleaner off cartridge.
Wash it in liquid detergent and water.
Squeeze it dry in a clean cloth.
Saturateitinengineoil. Wrapitinclean,absorbentcloth
and squeeze to remove excess oil.
•
Remove screws from blower housing and lift housing
and dipstick tube assembly off engine.
•
•
Cover oil fill opening to prevent entry of dirt.
Use compressed air or stiff bristle brush to thoroughly
clean engine cooling fins.
•
•
•
If very dirty or damaged, replace pre-cleaner.
Reinstallpre-cleanerovercartridge.
•
Toreassemble, reverseaboveprocedure.
Reinstall cover and secure with knob(s).
TO SERVICE CARTRIDGE
BLOWER
HOUSING
SCREWS
•
•
Removecartridgenut.
Carefullyremovecartridgetopreventdebrisfromenter-
ing carburetor. Clean base carefully to prevent debris
fromenteringcarburetor.
SCREWS
•
•
Cleancartridgebytappinggentlyonflatsurface. Ifvery
dirty or damaged, replace cartridge.
Reinstall cartridge, nut, precleaner, cover and secure
withknob(s).
AIR SCREEN
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT
USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.
OIL FILL
TUBE
ASSEMBLY
COVER
KNOB
SPARK
PLUG
ENGINE COOLING FINS
CARTRIDGE
NUT
COVER
FIG. 12
PAPER
CARTRIDGE
FOAM
PRE-CLEANER
BASE
FIG. 13
17
CUSTOMERRESPONSIBILITIES
MUFFLER
CLAMP
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.
CLAMP
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
“PRODUCT SPECIFICATIONS” section of this manual.
FUEL
FILTER
FIG. 14
IN-LINE FUEL FILTER (See Fig. 14)
The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacementisrequired.
CLEANING
•
•
•
Clean engine, battery, seat, finish, etc. of all foreign
matter.
•
•
•
•
With engine cool, remove filter and plug fuel line sec-
tions.
Place new fuel filter in position in fuel line with arrow
pointingtowardscarburetor.
Be sure there are no fuel line leaks and clamps are
properlypositioned.
Immediately wipe up any spilled gasoline.
Keep finished surfaces and wheels free of all gasoline,
oil, etc.
Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life.
18
SERVICE AND ADJUSTMENTS
CAUTION: BEFOREPERFORMINGANYSERVICEORADJUSTMENTS:
•
•
•
•
•
•
Depress clutch/brake pedal fully and set parking brake.
Place gearshift lever in neutral (N) position.
Place attachment clutch in “DISENGAGED” position.
Turn ignition key “OFF” and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with
plug.
•
•
Disconnect front links from deck by removing retainer
springs.
Raise lift lever to raise suspension arms. Slide mower
out from under tractor.
TRACTOR
TO REMOVE MOWER (See Fig. 15)
Mowerwillbeeasiertoremovefromtherightsideoftractor.
•
•
Place attachment clutch in “DISENGAGED” position.
Moveattachmentliftleverforwardtolowermowertoits
lowest position.
Roll belt off engine pulley.
Remove small retainer spring, and lift clutch spring off
pulley bolt.
Remove large retainer spring, slide collar off and push
housing guide out of bracket.
Disconnect anti-swaybar from chassis bracket by re-
movingretainerspring.
Disconnect suspension arms from rear deck brackets
by removing retainer springs.
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER DECK IS TO BE MOUNTED ON THE TRAC-
TOR, REMOVE THE FRONT LINKS AND HOOK THE
CLUTCH SPRING INTO SQUARE HOLE IN FRAME.
•
•
TO INSTALL MOWER (See Fig. 15)
•
•
Raise attachment lift lever to its highest position.
Slide mower under tractor with deflector shield to right
side of tractor.
•
•
•
•
•
Lower lift lever to its lowest position.
Install mower in reverse order of removal instructions.
SUSPENSION ARMS
SQUARE HOLE
ENGINE PULLEY
SMALL RETAINER SPRING
CLUTCH SPRING
FRONT LINK
RETAINER SPRING
ANTI-SWAY BAR
COLLAR
RETAINER SPRINGS
(BOTH SIDES)
HOUSING GUIDE
LARGE RETAINER
SPRING
BRACKET
Fig. 15
19
SERVICE AND ADJUSTMENTS
•
Whendistance“D”is1/8"to1/2"loweratfrontthanrear,
TO LEVEL MOWER HOUSING
tighten nuts “F” against trunnion on both front links.
Adjust the mower while tractor is parked on level ground or
driveway. Makesuretiresareproperlyinflated(See“PROD-
UCTSPECIFICATIONS”sectionofthismanual). Iftiresare
over or underinflated, you will not properly adjust your
mower.
•
Toraisefrontofmower, loosennut“F”fromtrunnionon
both front links. Tighten nut “E” on both front links an
equal number of turns.
Whendistance“D”is1/8"to1/2"loweratfrontthanrear,
tighten nut “F” against trunnion on both front links.
•
•
SIDE-TO-SIDE ADJUSTMENT (See Figs. 16 and 17)
Recheckside-to-sideadjustment.
•
Raise mower to its highest position.
•
Atthemidpointofbothsidesofmower, measureheight
frombottomedgeofmowertoground. Distance“A”on
both sides of mower should be the same or within 1/4"
of each other.
MANDREL
•
•
•
If adjustment is necessary, make adjustment on one
side of mower only.
To raise one side of mower, tighten lift link adjustment
nut on that side.
To lower one side of mower, loosen lift link adjustment
nut on that side.
"D"
"D"
FIG. 18
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH
NOTE: Threefullturnsofadjustmentnutwillchangemower
height about 1/8".
•
Recheck measurements after adjusting.
BOTTOM EDGE
OF MOWER
TO GROUND
BOTTOM EDGE
OF MOWER
TO GROUND
NUT "F"
NUT "E"
TRUNNION
“A”
“A”
GROUND LINE
FRONT LINKS
FIG. 16
SUSPENSION ARM
FIG. 19
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 20)
The mower blade drive belt may be replaced without tools.
Park the tractor on level surface. Engage parking brake.
LIFT LINK
ADJUSTMENT
NUT
BELT REMOVAL -
•
Remove mower from tractor (See “TO REMOVE
MOWER” in this section of this manual).
FIG. 17
FRONT-TO-BACK ADJUSTMENT (See Figs. 18 and 19)
•
•
Work belt off both mandrel pulleys and idler pulleys.
Pull belt away from mower.
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-
SIDE.
BELT INSTALLATION -
•
•
Install new belt in reverse order of removal.
Make sure belt is in all pulley grooves and inside all belt
guides.
Toobtainthebestcuttingresults,themowerhousingshould
be adjusted so that the front is approximately 1/8" to 1/2"
lowerthantherearwhenthemowerisinitshighestposition.
•
Install mower in reverse order of removal instructions.
Checkadjustmentonrightsideoftractor. Measuredistance
“D” directly in front and behind the mandrel at bottom edge
of mower housing as shown.
MANDREL
PULLEY
IDLER PULLEYS
•
•
•
Before making any necessary adjustments, check that
both front links are equal in length.
If links are not equal in length, adjust one link to same
length as other link.
Tolowerfrontofmowerloosennut“E”onbothfrontlinks
an equal number of turns.
MANDREL
PULLEY
FIG. 20
20
SERVICE AND ADJUSTMENTS
TO ADJUST BRAKE (See Fig. 21)
Your tractor is equipped with an adjustable brake system
which is mounted on the right side of the transaxle.
TO ADJUST STEERING WHEEL ALIGNMENT
If steering wheel crossbars are not horizontal (left to right)
whenwheelsarepositionedstraightforward,removesteer-
ing wheel and reassemble per instructions in the Assembly
section of this manual.
Iftractorrequiresmorethansix(6)feetstoppingdistanceat
high speed in highest gear on a level dry concrete or paved
surface, then brake must be adjusted.
FRONT WHEEL TOE-IN/CAMBER
•
•
Depressclutch/brakepedalandengageparkingbrake.
Measuredistancebetweenbrakeoperatingarmandnut
“A” on brake rod.
Thefrontwheeltoe-inandcamberarenotadjustableonyour
tractor. Ifdamagehasoccurredtoaffectthefrontwheeltoe-
in or camber, contact your nearest authorized service
center/department.
•
•
If distance is other than 1-1/2", loosen jam nut and turn
nut“A”untildistancebecomes1-1/2". Retightenjamnut
against nut “A”.
Roadtesttractorforproperstoppingdistanceasstated
above. Readjust if necessary. If stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary. Contact your nearest au-
thorizedservicecenter/department.
TO REMOVE WHEEL FOR REPAIRS
(See Fig. 23)
•
•
Block up axle securely.
Removeaxlecover, retainingringandwasherstoallow
wheelremoval(rearwheelcontainsasquarekey-Donot
lose).
WITH PARKING BRAKE "ENGAGED"
•
•
Repairtireandreassemble.
Onrearwheelsonly: aligngroovesinrearwheelhuband
axle. Insert square key.
1-1/2"
NUT "A"
JAM NUT
•
•
Replacewashersandsnapretainingringsecurelyinaxle
groove.
Replace axle cover.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
OPERATING
ARM
FIG. 21
WASHERS
TO REPLACE MOTION DRIVE BELT
(See Fig. 22)
RETAINING
RING
Parkthetractoronlevelsurface. Engageparkingbrake. For
assistance,thereisabeltinstallationguidedecalonbottom
side of left footrest.
•
Remove mower (See “TO REMOVE MOWER” in this
section of this manual.)
AXLE COVER
SQUARE KEY (REAR
WHEEL ONLY)
•
•
Remove belt from stationary idler and clutching idler.
Pull belt slack toward rear of tractor. Remove belt
upwards from transaxle pulley by deflecting belt keep-
ers.
Pull belt toward front of tractor and remove downwards
fromaroundenginepulley.
FIG. 23
TO START ENGINE WITH A WEAK BATTERY
(See Fig. 24)
•
•
CAUTION: Lead-acidbatteriesgenerate
explosive gases. Keep sparks, flame
and smoking materials away from bat-
teries. Alwaysweareyeprotectionwhen
aroundbatteries.
Install new belt by reversing above procedure.
ENGINE
PULLEY
CLUTCHING
IDLER
If your battery is too weak to start the engine, it should be
recharged.(See"BATTERY"intheCustomerResponsibili-
ties section of this manual).
STATIONARY
IDLER
If “jumper cables” are used for emergency starting, follow
thisprocedure:
TRANSAXLE
PULLEY
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12
VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER
VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE
GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES.
FIG. 22
21
SERVICE AND ADJUSTMENTS
TO ATTACH JUMPER CABLES -
•
ConnecteachendoftheREDcabletothePOSITIVE(+)
terminalofeachbattery,takingcarenottoshortagainst
chassis.
SEAT PAN
•
•
ConnectoneendoftheBLACKcabletotheNEGATIVE
(-) terminal of fully charged battery.
Connect the other end of the BLACK cable to good
CHASSIS GROUND, away from fuel tank and battery.
BATTERY
BOX DOOR
TO REMOVE CABLES, REVERSE ORDER -
•
BLACK cable first from chassis and then from the fully
chargedbattery.
•
RED cable last from both batteries.
NEGATIVE TERMINAL
POSITIVE TERMINAL
FIG. 25
KEPS
NUT
HEX
BOLT
CHASSIS
CABLES
POSITIVE (RED)
CABLE
NEGATIVE
(BLACK) CABLE
NEGATIVE
TERMINAL
POSITIVE
TERMINAL
FIG. 26
CHARGED
BATTERY
TO REPLACE HEADLIGHT BULB
FIG. 24
•
•
•
Raisehood.
Pullbulbholderoutoftheholeinthebacksideofthegrill.
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
REPLACING BATTERY (See Figs. 25 AND 26)
CAUTION: Do not short battery termi-
nals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
•
Closehood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
•
Checkwiring. SeeelectricalwiringdiagramintheRepair
Parts section.
Positive terminal must be connected
firsttopreventsparkingfromacciden-
tal grounding.
TO REPLACE FUSE
Replacewith20ampautomotive-typeplug-infuse. Thefuse
holder is located behind the dash.
•
•
•
•
•
•
Lift seat pan to raised position and open battery box
door.
DisconnectBLACKbatterycablefirstthenREDbattery
cable and carefully remove battery from tractor.
Installnewbatterywithterminalsinsamepositionasold
battery.
First connect RED battery cable to positive (+) terminal
with hex bolt and keps nut as shown. Tighten securely.
ConnectBLACKgroundingcabletonegative(-)terminal
withremaininghexboltandkepsnut. Tightensecurely.
Close battery box door.
22
SERVICE AND ADJUSTMENTS
TO REMOVE HOOD AND GRILL ASSEMBLY
TO ADJUST CARBURETOR
(See Fig. 27)
The carburetor has been preset at the factory and adjust-
mentshouldnotbenecessary. However,minoradjustment
may be required to compensate for differences in fuel,
temperature, altitude or load. If the carburetor does need
adjustment, see engine manual.
•
•
•
Raisehood.
Unsnapheadlightwireconnector.
Standinfrontoftractor. Grasphoodatsides,tilttoward
engine and lift off of tractor.
•
Toreplace, reverseaboveprocedure.
Highspeedstopisfactoryadjusted. Donotadjust-damage
may result.
IMPORTANT: NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE
THE FACTORY HIGH SPEED SETTING CAN BE
DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR
HOOD
HEADLIGHT
WIRE
CONNECTOR
NEAREST
AUTHORIZED
SERVICE
CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE
ADJUSTMENTS.
TO
MAKE
ANY
NECESSARY
FIG. 27
ENGINE
TO ADJUST THROTTLE CONTROL CABLE
(See Fig. 28)
The throttle control has been preset at the factory and
adjustmentshouldnotbenecessary. Checkadjustmentas
described below before loosening cable. If adjustment is
necessary, proceed as follows:
•
Withenginenotrunning,movethrottlecontrolleverfrom
slow to choke position. Slowly move lever from choke
to fast position.
•
Check that holes “A” in governor control lever and hole
in governor plate line-up. If holes “A” are not aligned,
loosenclampscrewandmovethrottlecableuntil holes
are aligned. Tighten clamp screw securely.
GOVERNOR
GOVERNOR
CONTROL
PLATE
CONTROL LEVER
CLAMP
SCREW
HOLES “A”
THROTTLE
CABLE
FIG. 28
23
STORAGE
Immediatelyprepareyourtractorforstorageattheendofthe
season or if the tractor will not be used for 30 days or more.
•
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool
before storing in any enclosure.
ENGINE
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM
PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL
HOSE, OR TANK DURING STORAGE.
ALSO,
TRACTOR
EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.
Removemowerfromtractorforwinterstorage. Whenmower
is to be stored for a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store in a clean, dry
area.
•
•
Drain the fuel tank.
Start the engine and let it run until the fuel lines and
carburetorareempty.
Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
•
Cleanentiretractor(See“CLEANING”intheCustomer
Responsibilities section of this manual).
•
Inspect and replace belts, if necessary (See belt re-
placement instructions in the Service and Adjustments
section of this manual).
•
•
•
Lubricate as shown in the Customer Responsibilities
section of this manual.
Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
•
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during stor-
age. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel stabilizer.
•
Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
BATTERY
•
•
ENGINE OIL
Drainoil(withenginewarm)andreplacewithcleanengineoil.
(See“ENGINE”intheCustomerResponsibilitiessectionof
this manual).
Fully charge the battery for storage.
After a period of time in storage, battery may require
recharging.
•
Tohelppreventcorrosionandpowerleakageduringlong
periods of storage, battery cables should be discon-
nectedandbatterycleanedthoroughly(see“TOCLEAN
BATTERYANDTERMINALS”intheCustomerRespon-
sibilities section of this manual).
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
CYLINDER(S)
•
•
Removesparkplug(s).
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
Turnignitionkeyto“START”positionforafewseconds
to distribute oil.
•
•
•
Replace with new spark plug(s).
OTHER
•
•
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
•
•
Ifpossible,storeyourtractorindoorsandcoverittogive
protection from dust and dirt.
Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.
24
TROUBLESHOOTING POINTS
PROBLEM
CAUSE
CORRECTION
Will not start
1. Out of fuel.
1. Fill fuel tank.
2. Engine not “CHOKED” properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
2. See “TO START ENGINE” in Operation section.
3. Wait several minutes before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Dirty fuel filter.
6. Replace fuel filter.
7. Water in fuel.
7. Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
8. Loose or damaged wiring.
8. Check all wiring.
9. Carburetor out of adjustment.
9. See “To Adjust Carburetor” in Service Adjustments
section.
10. Engine valves out of adjustment.
10. Contact an authorized service center/department.
Hard to start
1. Dirty air filter.
1. Clean/replace air filter.
2. Bad spark plug.
2. Replace spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
5. Drain fuel tank and refill with fresh gasoline.
6. Check all wiring.
7. See “To Adjust Carburetor” in Service Adjustments
section.
8. Engine valves out of adjustment.
8. Contact an authorized service center/department.
Engine will not turn over
1. Clutch/brake pedal not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
1. Depress clutch/brake pedal.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence switch(es).
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or starter.
9. Contact an authorized service center/department.
Engine clicks but will not 1. Weak or dead battery.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
start
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
4. Check/replace solenoid or starter.
Loss of power
1. Cutting too much grass/too fast.
2. Throttle in “CHOKE” position.
3. Build-up of grass, leaves and trash under mower.
4. Dirty air filter.
1. Set in “Higher Cut” position/reduce speed.
2. Adjust throttle control.
3. Clean underside of mower housing.
4. Clean/replace air filter.
5. Low oil level/dirty oil.
5. Check oil level/change oil.
6. Faulty spark plug.
7. Dirty fuel filter.
6. Clean and regap or change spark plug.
7. Replace fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
8. Drain fuel tank and refill with fresh gasoline.
9. Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
10. Connect and tighten spark plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
13. Check all wiring.
14. See “To Adjust Carburetor” in Service Adjustments
section.
15. Engine valves out of adjustment.
15. Contact an authorized service center/department.
Excessive vibration
1. Worn, bent or loose blade.
2. Bent blade mandrel.
1. Replace blade. Tighten blade bolt.
2. Replace blade mandrel.
3. Loose/damaged part(s).
3. Tighten loose part(s). Replace damaged parts.
25
TRACTOR - - MODEL NUMBER WE12538J
SCHEMATIC
RED
BLACK
BATTERY
FUSE
RED
RED
A
M
STARTER
AMMETER
(OPTIONAL)
BLACK
WHITE
SOLENOID
RED
S
B
M
CLUTCH / BRAKE
(PEDAL UP)
G
A1
A2
WHITE
L
SEAT SWITCH
(NOT OCCUPIED)
IGNITION
SWITCH
WHITE
BLACK
BLACK
BLACK
BLACK
ATT'MENT CLUTCH
(CLUTCH OFF)
GROUNDING
CONNECTOR
BLACK
HOUR
METER
(OPTIONAL)
SPARK
PLUG
BLACK
IGNITION
UNIT
GAP
FUEL
LINE
(2 PLUGS ON
TWIN CYL. ENGINES)
BLUE
CHARGING SYSTEM OUTPUT
3 AMP DC @ 3600 RPM
28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)
RED
FUEL SHUT-OFF SOLENOID
(IF SO EQUIPPED)
LIGHTING SYSTEM OUTPUT
5 AMP AC @ 3600 RPM
ALTERNATOR
DIODE
ORANGE
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
NOTE
YOUR TRACTOR IS
BROWN
BLACK
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
HEADLIGHTS
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.
NON-REMOVABLE
CONNECTIONS
IGNITION SWITCH
REMOVABLE
POSITION CIRCUIT “MAKE”
CONNECTIONS
OFF
RUN/LIGHT
M+G+A1
B+A1
NONE
A2+L
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
RUN
B+A1
NONE
START B + S + A1 NONE
27
REPAIR PARTS
TRACTOR - - MODEL NUMBER WE12538J
ELECTRICAL
21
22
42
24
41
43
27
27
40
26
27
27
25
16
16
33
30
48
52
29
8
28
27
2
1
28
REPAIR PARTS
TRACTOR - - MODEL NUMBER WE12538J
ELECTRICAL
KEY PART
NO. NO.
DESCRIPTION
1
144925
Battery 12 Volt 25 Amp
Bolt Hex Hd 1/4-20unc X 3/4
Case Battery Mech Hiinge
Switch Interlock Push-In
Harness Asm Light W/4152j
Bulb Light #1156
Cable Battery 6 Ga 11"red
CableBattery
Fuse 20 AMP
Nut Keps Hex 1/4-20 Unc
Cable Ground 6 Ga 12"black
Switch Plunger Nc Gray
Switch Ign
Key Ign
HarnessIgn
2
74760412
156417
153664
166181
4152J
8
16
21
22
24
25
26
27
28
29
30
33
40
41
42
43
48
52
4799J
146147
175158
73510400
4207J
121305X
175566
140401
170217
71110408
131563
175141
140844
141940
Bolt Blk Fin Hex 1/4-20
CoverTerminalRed
Solenoid
AdapterAmmeter
ProtectionWireLoop
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm.
29
REPAIR PARTS
TRACTOR - - MODEL NUMBER WE12538J
CHASSIS
212
17
30
24
29
18
58
24
12
28
25
26
25
53
26
9
5
51
52
31
55
5
57
3
209
11
15
208
209
209
8
54
209
6
1
26
16
13
3
35
145
37
37
33
10
3
35
2
205
34
208
38
26
206
3
38
205
30
REPAIR PARTS
TRACTOR - - MODEL NUMBER WE12538J
CHASSIS
KEY PART
NO. NO.
DESCRIPTION
1
174620
Chassis
2
176554
Drawbar,Stretch
Screw 3/8-16 x 3/4
Bumper,Hood/Dash
3
17060612
155272
5
6
155924X011 Saddle Silkscreen Flt Sdl
155138 ClipRetainerSlide-On
168347X011 Dash
8
9
10
11
12
13
15
16
17
18
24
25
26
28
29
30
31
33
34
35
37
38
51
52
53
54
55
57
58
72140608
155927
145660
Bolt, Carriage 3/8-16 x 1
Panel Dash LH
Clip Tinnerman Grille P.L
172107X010 Panel Slkscr Dash RH
74180512
73510500
Screw MachTRHD5/16-18uncx3/4
Nut Keps 5/16-18 Unc
159639x550 Hood
126938X
74780616
19131312
73800600
157373
BumperHood
Bolt Fin Hex 3/8-16unc X 1 Gr. 5
Washer 13/32 X 13/16 X 12 Ga
Nut Lock Hex w/Ins 3/8-16 Unc
Grille P.L Ms 428
140273X599 Lens Grille Private Label
169465X550 Fender
136619
BracketFenderRepl109873x
105476X550 Footrest Pnt LH Perf
105475X550 Footrest Pnt RH Perf
72110606
17490508
169834
73800400
19091416
144697
161464
144696
74780412
150127
Bolt Rdhd Sht Sqnk 3/8-16 X3/4
Screw Thdrol 5/16-18 x 1/2 TYT
Bracket Asm. Pivot Mower Rear
Nut Lock W/Insert 1/4-20unc
Washer 9/32 x 7/8x16 Ga.
Bracket Grille Lh
Screw Hex 8-18 x 7/8
Bracket Grille Rh
Bolt Fin Hex 1/4-20 unc x .75
Duct Air Engine PL/LT
145 156524
205 17490608
206 170165
208 17670608
209 17000612
212 156229
Rod Pivot Chassis/Hood
Screw Thdrol 3/8-16 x 1/2
BoltShoulder5/16-18
Screw Thdrol 3/8-16 x 1/2
Screw Hex Wsh Thdrol 3/8-16
Insert Lens Reflect
---
5479J
Plug Button Blk 359 Dia Choke
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm.
31
REPAIR PARTS
TRACTOR - - MODEL NUMBER WE12538J
DRIVE
57
51
63
21
8
212
59
12
70
66
116
7
61
10
13
65
64
12
56
55
14
112
18
41
42
40
113
202
52
50
11
51
150
48
5
18
38
52
30
170
6
32
6
6
42
39
151
51
27
49
47
32
30
52
4
61
62
120
3
35
77
37
36
61
34
79
28
24
36
19
35
25
2
53
145
77
74
29
96
26
78
26
76
22
27
1
75
32
REPAIR PARTS
TRACTOR - - MODEL NUMBER WE12538J
DRIVE
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
1
- - - - - - -
Transaxle
47
48
49
50
51
52
53
55
56
57
59
61
62
63
64
65
66
70
74
75
76
77
78
79
96
127783
Pulley Idler V Groove Plastic
Bellcrank Clutch Grnd Drv STL
Retainer Belt Style Spring
Bolt Hex Hd 3/8-16unc X 1-1/2
NutCrownlock3/8-16Unc
NutCrownlock5/16-18unc
Link Clutch 7 66
PeerlessModel205-544c
(Order parts from transaxle
manufacturer)
154407
123205X
74760624
73680600
73680500
105710X
105709X
17060616
130801
2
146682
SpringReturnBrake
3
123666X
12000028
121520X
17060512
162240
Pulley Transaxle 18"tires
RingRetainer#5100-62
StrapTorque30DegreesRH
Screw 5/16-18 x 3/4
4
5
Spring Return Clutch 6 75
Screw 3/8-16 x 1.0
6
7
Plate Rod Shift T/a
Rod Shifter Blk
V-Belt Ground Drive 95
Keeper Belt Chassis Span Ctr
Screw 3/8-16 x 3/4
Cover Pedal Blk Round
Engine Pulley LT/YT
Bolt Hex 7/16-20x4 Gr 5
Washer Lock Hvy Hlcl Spr 7/16
Keeper Belt Engine
Guide Belt Mower Drive RH
Spacer Axle
Washer 25/32 X 1 1/4 X 16 Ga
E-ring#5133-75
8
131679
169691
10
11
12
13
14
18
19
21
22
24
25
26
27
28
29
30
32
34
35
36
37
38
39
40
41
42
76020416
105701X
19151216
74550412
10040400
74780616
73800600
106933X
130804
Pin Cotter 1/8 X 1 Cad
Washer Plate Shf 388 Sq Hole
Washer 15/32 X 3/4 X 16 Ga
Bolt 1/4-28 unf Gr. 8 w/Patch
Washer Lock Hvy Helical 1/4
Bolt Fin Hex 3/8-16unc X 1 Gr. 5
Nut lock Hex w/Ins 3/8-16 Unc
Knob Rd 1/2-13 Plstc Thds Blk
Rod Brake LT
Nut Hex Jam 3/8-16 Unc
Spring Rod Brake 2 00 Zinc
Washer 13/32 X 13/16 X 16 Ga
Pin Cotter 1/8 X 3/4 Cad
Rod Brake Parking LT/YT
Cap Brake Parking Black
Bracket Transmission
17060612
8883R
175410
71170764
10040700
154778
134683
137057
121749X
12000001
123583X
121748X
2228M
73350600
106888X
19131316
76020412
175765
71673
174973
74760512
175578
120183X
19211616
1572H
165936
74760648
175461
175556
19131312
Key Square 2 0 X 1845/ 1865
Washer 25/32 X 1-5/8 X 16 Ga
Key Woodruff
4497H
RetainerSpring1"
112 19091210
113 127285X
116 72140608
120 73900600
145 74490540
150 175456
151 19133210
170 173898
202 72110614
212 145212
Washer 9/32 X 3/4 X 10 Ga
StrapTorque90DegreesLH
Bolt Rdhd Sq Neck 3/8-16 x 1
Nut Lock Flg 3/8-16
Bolt Fin Hex 5/16-18 x 3/4
Shaft Asm Pedal Foot Nibbed
Bearing Nylon Blk 629 Id
Washer 21/32 X 1 X 16 Ga
Pin Roll 3/16 X 1"
Bolt Hex Flg.Hd. 5/16-18 x Gr.5
SpacerRetainerLt
Washer 13/32 x 2 x 10 Ga.
Keeper, Belt Transaxle Gear
Bolt Carr Sh 3/8-16 x 1-3/4 Gr.5
Nut Hex Flg Lock
Pulley Composite Flat
Bolt Fin Hex 3/8-16 x 3
Spacer Split 395 X 59 Bzp
Keeper Belt Idler
Washer 13/32 X 13/16 X 12 Ga
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
33
REPAIR PARTS
TRACTOR - - MODEL NUMBER WE12538J
STEERING
38
63
11
39
1
41
42
37
37
36
44
51
54
88
91
43
71
68
67
67
29
46
29
8
47
67
6
13
17
9
65
46
85
2
8
6
7
9
85
9
5
47
7
9
3
32
5
68
82
11
29
4
26
43
15
40
15
29
43
6
28
30
8
15
10
34
REPAIR PARTS
TRACTOR - - MODEL NUMBER WE12538J
STEERING
KEY PART
NO. NO.
DESCRIPTION
1
140044X428 Wheel Steering Ayp/P/L Blk
2
154427
Axle Asm
3
169840
Spindle Asm LH
4
169839
Spindle Asm RH
5
6266H
BearingRaceThrustHarden
Washer 25/32 X 1-5/8 X 16 Ga
Washer 27/32 X 1-1/4 X 16 Ga
RingKlip#t5304-75
Bearing Col Strg Blk
LinkDrag
6
121748X
19272016
12000029
3366R
7
8
9
10
11
13
15
17
26
28
29
30
32
36
37
38
39
40
41
42
43
44
46
47
51
54
63
65
67
68
71
82
85
88
91
175121
10040600
136518
Washer Lock Hvy Hlcl Spr 3/8
Spacer earing Axle Front
HexflangeLock
145212
177876
Shaft Asm Strg
126847X
19131416
17060612
76020412
130465
Bushing Link Drag Blk LR
Washer 13/32 X 7/8 X 16 Ga
Screw 3/8-16 x 3/4
Pin Cotter 1/8 X 3/4 Cad
Rod Tie Wire Form 19 75 Mech
Bushing Strg 5/8 Id Dash
Screw
155099
152927
140045X428 Cap Wheel Steer Ayp
19133812
7810H
100711L
Washer 13/32 x 2-3/8 x 12 Ga.
NutLockCenter3/8-24un
AdaptorWheelStrg
145054X428 Boot Dash Mtl Steering Blk
121749X
153720
121232X
6855M
Washer 25/32 X 1 1/4 X 16 Ga
ExtensionSteering
Cap Spindle Fr Top Blk
FittingGrease
73800500
74780520
74780616
160367
Nut Lock Hex W/Ins 5/16-18
Bolt Fin Hex 3/8-16unc x 1-1/4
Bolt Fin Hex 3/8-16unc x 1 Gr.5
Spacer Brace Axle
72140618
169827
Bolt Fin Hex 5/8-11 unc x 2-3/4
Brace Axle
175146
Steering Asm.
169835
Bracket Susp Chassis Front
FastenerChristmasTree
BoltShoulder7/16-20
Clip Steering
133835
175118
175553
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm.
35
REPAIR PARTS
TRACTOR - - MODEL NUMBER WE12538J
ENGINE
3
2
1
72
62
81
13
4
78
38
16
14
32
44
46
78
33
37
31
33
40
45
29
23
OPTIONAL EQUIPMENT
Spark Arrester
36
REPAIR PARTS
TRACTOR - - MODEL NUMBER WE12538J
ENGINE
KEY PART
NO.
NO.
DESCRIPTION
1
2
3
170551
Control Th/ch Flag
17720410
- - - - - - - -
Screw Hex Thd Cut 1/4-20x5/8 T
Engine, B&S 289707
(Orderpartsfromenginemanufacturer)
Muffler Exhaust B&S Lc
Gasket Eng 1 313 Id Tin Plated
Tube Drain Oil Easy
4
137348
13
14
16
23
29
31
32
33
37
38
40
44
45
46
62
72
78
81
165291
148456
11050600
169837
Washer Lock Ext Tooth 3/8
ShieldBRN/DBRGuard
Kit Spark Arrestor (Flat Scrn)
Tank Fuel Front
137180
109202X
140527
123487X
137040
148315
Cap Asm Fuel
ClampHose
Line Fuel 20"
Plug Drain Oil Easy
124028X
17670412
17000612
19091416
10040500
71070512
17060620
73510400
Bushing Snap Nyl Blk Fuel Line
Screw Thdrol 1/4-20 x 3/4
Screw Hex Wsh Thdrol 3/8-16
Washer 9/32 X 7/8 X 16 Ga
Washer Lock Hvy Hlcl Spr
Screw Hexcap 5/16-18 x 3/4
Screw 3/8-16 x 1-1/4
Nut Keps Hex 1/4-20 Unc
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
37
REPAIR PARTS
TRACTOR - - MODEL NUMBER WE12538J
SEAT
1
8
8
9
9
7
14
7
10
5
6
22
21
2
24
5
26
16
15
25
23
4
13
17
3
12
KEY PART
NO. NO.
KEY PART
DESCRIPTION
NO.
NO.
DESCRIPTION
1
127426X
Seat
14
15
16
17
21
22
23
24
25
26
72050412
134300
121250X
123976X
171852
73800500
71110814
19171912
127018X
10040800
Bolt Rdhd Sht Nk 1/4 - 20 X 1 -1/2
Spacer Split .28 X .96
2
140551
Bracket Seat Pivot
3
71110616
19131610
145006
73800600
124181X
17000616
19131614
174894
121246X
121248X
Bolt Hex 3/8 - 16 X 1
Washer 13/32 X 1 X10Ga.
ClipPush-InHinged
Nut Lock Hex w/Ins 3/8 - 16
Spring Seat Cprsn 2 250 Blk Zi
Screw 3/8-16 x 1.5
Washer 13/32 X 1 X 14 Ga
Pan Pnt Seat (Blk)
Bracket Pnt Mounting Switch
Bushing Snap Blk Nyl
SpringCprsn
4
Nut Lock 1/4 Lge Flg
5
Bolt Shoulder5/16-18Unc-2A
Nut Lock Hex w/Ins 5/16 - 18
Bolt Hex
6
7
8
Washer 17/32 X 1-3/16 X 12 Ga
Bolt Shoulder 5/16-18 X .62
Washer Lock Hvy Hlcl Spr 1/2
9
10
12
13
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm.
38
REPAIR PARTS
TRACTOR - - MODEL NUMBER WE12538J
DECALS
15
5
6
5
7
14
12
9
11
16
4
3
10
17
1
KEY PART
NO. NO.
KEY PART
DESCRIPTION
NO.
NO.
DESCRIPTION
1
101892X
Decal, Clutch/Brake Eng/Fr
Decal, Engine HP
DecalWarning
16
17
- -
- -
- -
157163
136832
138311
178106
178107
Decal, Oper Sdl P/L Gear Dr Eng
Decal, V-Belt Sch.
Decal, Handle Lft Height Adj.
Manual, Operator'sEnglish
Manual,Operator'sFrench
3
170839
170563
168421
157140
162398
171448
162391
162392
162389
162390
145005
4
5
Decal, Pnl Sd
6
Decal,FenderDangerEnglish
Decal Ins Str Wh
DecalFender
Decal, Deck Grasseater
Decal,GrilleWeedeater
Decal, HoodRH
7
Available accessories not included with mower:
9
- -
- -
- -
- -
- -
- -
C38
GrassCatcher
Mulch Kit w/Blades
42" SnowBlower
WheelWeights
48" Snow Blade
TireChains
10
11
12
14
15
MK38
LSB42
LC05
LBD48
CH11
Decal, HoodLH
Decal, Caution, Battery
KEY PART
NO. NO.
WHEELS & TIRES
DESCRIPTION
1
1
59192
Cap, Tire valve
2
5,8
2
65139
Stem, Valve
3
106222X
59904
Tire, Front
4,10
4
Tube, Front (Service item only)
7
5
106732X427 Rim assembly, 6"front
3,9
6
278H
9040H
Fitting, Grease (Front wheel only)
Bearing, Flange(Frontwheelonly)
7
6
11
8
106108X427 Rim assembly, 8" rear
9
124635X
7152J
Tire,Rear
Tube, Rear (Service item only)
10
11
- -
104757X428 Cap, Hub Axle
144334
Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
39
REPAIR PARTS
TRACTOR - - MODEL NUMBER WE12538J
MOWER LIFT
7
8
5
1
4
3
13
2
4
6
6
11
5
12
13
19
20
20
13
18
17
16
15
20
31
32
19
20
15
13
31
32
40
REPAIR PARTS
TRACTOR - - MODEL NUMBER WE12538J
MOWER LIFT
KEY PART
NO.
NO.
DESCRIPTION
1
159460
Wire AsmInner/Sprgw/plunger
Shaft Asm Lift RH
2
159471
3
105767X
12000002
19211621
120183X
109413X
124526X
139865
Pin Groove 1 500 Zinc
E Ring #5133-62
4
5
Washer 21/32 X 1 X 21 Ga
Bearing Nylon Blk 629 Id
Grip Handle Bicycle Matte Blk
Button Plunger Black
Link Lift LH Fixed Length
Link Lift RH Fixed Length
RetainerSpring
Link Front
Nut Jam Hex 1/2-13 Unc
Trunnion Blk Zinc
Nut Lockw/Wsh 1/2-13 Unc
Arm SuspensionRear
Retainer, Spring
Bearing Pvt Lift
NutCrownlock3/8-24
6
7
8
11
12
13
15
16
17
18
19
20
31
32
139866
4939M
173288
73350800
130171
73800800
139868
163552
169865
73540600
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm.
41
REPAIR PARTS
TRACTOR - - MODEL NUMBER WE12538J
MOWER DECK
40
146
89
68
148
107
67
4
2
3
8
157
158
108
36
156
153
89
155
151
152
56
36
33
153
154
69
32
31
55
40
54
150
2
123
45
113
110
21
122
53
30
1
21
88
109
87
89
26
28
25
24
21
21
2
2
23
15
29
86
2
3
16
14
5
27
13
4
6
11
19
10
9
8
149
21
42
REPAIR PARTS
TRACTOR - - MODEL NUMBER WE12538J
MOWER DECK
KEY
NO.
PART
NO.
KEY
NO.
PART
NO.
DESCRIPTION
DESCRIPTION
1
170280
72140506
138017
169970
4939M
130832
850857
10030600
140296
138497
137645
MowerHousingAssembly
Bolt Carriage 5/16-18 x 3/4
Bracket Asm Fr. Sway Bar
Bracket Deck Sway Bar 38"/42"
RetainerSpring
Arm, Suspension, Rear
Bolt 3/8-24 x 1.25 Grade 8
Washer, Lock 3/8
Washer,Hardened
BladeMower
55
56
67
68
69
86
87
88
89
133840
Idler Arm Assembly
Spacer,Retainer
2
165723
3
106932X
144200
Knob
4
V-Belt, 42" Mower
5
76020312
7631J
Pin, Cotter 3/32 x 3/4
Runner,LH
6
8
128772
Runner,RH
9
19111216
19131612
Washer 11/32 x 3/4 x 16 Ga
Washer 13/32 x 1 x 12 Ga.
SpacerRetainer
10
11
13
107 133502
108 133503
109 74760640
110 142587
113 17060512
122 131289
123 169971
146 165891
148 169022
149 165898
150 19091216
151 169670
152 172758
153 169674
154 169675
155 169671
156 169672
157 169669
158 17720410
Shaft Assembly, Mandrel, Vented
(Includes Key Number 6)
Housing,Mandrel,Vented
Bearing, Ball, Mandrel
Stripper, Vented Mower Deck
Bolt, Shoulder
Stiffener, Idler Arm
Bolt, Hex Hd 3/8-16 x 2-1/2
Upstop Deck Front 38"
Screw 5/16-1/ x 3/4
14
15
16
19
21
23
24
25
26
27
28
29
30
31
32
33
36
40
45
53
54
128774
110485X
174493
132827
73680500
137607
105304X
123713X
110452X
Rod, Brake LH
Rod, Brake RH
Nut
BoltCarriageIdler
Bracket, Mower Deflector
Cap, Sleeve
SpringReturnIdler
Retainer Spring Yellow
Washer 9/32 x 3/4 x 16 Ga.
Bracket Clutch Cable
Clutch Cable 38"/46"
Washer Flat 3/8" Type B
SpringRetainer
Spring, Torsion, Deflector
Nut, Push
106736X428 Shield,Deflector
19111016
106735X
157722
129963
153532
137266
131494
73680600
4497H
Washer 11/32 x 5/8 x 16 Gauge
Rod,Hinge
ScrewThdrol.WasherHead
Washer,Spacer
Pulley, Mandrel
Nut, Toplock 9/16
Pulley, Idler, Flat
Nut, Crownlock 3/8-16 Unc
Retainer
Spring Retention LVRCLTCHCAB
SpacerClutchCable
Rod Clutch Cable 3/8"
Screw Hex Thd Cut 1/4-20 x 5/8
Mandrel Assembly (Includes Key
Numbers13-15, 17-19, 31and33)
ReplacementMower,Complete
- -
130794
- -
170317
130840
133943
Brake Assembly
Washer,Hardened
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
43
SERVICE NOTES
44
LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in
materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will
repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be
defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components,
battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's
warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of
the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be
paid by the purchaser unless such return is requested by Electrolux Home Products.
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery
which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90)
days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the
date of the original sale. Battery must be maintained in accordance with the instructions furnished.
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date
of original purchase.
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main-
tained in accordance with the instructions furnished. This Warranty does not apply to any product which has
been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal
wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments,
standard hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
In Canada contact:
Electrolux Home Products
a division of WCI Outdoor Products, Inc.
Outdoor Products Customer Service Dept.
250 Bobby Jones Expressway
Electrolux Home Products
a division of WCI Outdoor Products, Inc.
7075 Ordan Drive
Augusta, GA 30909 USA
Mississauga, Ontario
L5T 1K6
giving the model number, serial number and date of purchase of your product and the name and address of the authorized
dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN-
TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above
limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights
which vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
45
SERVICE
®
®
POLICY
WARRANTY
Issued January 1980
Revised January 1991
LIMITED WARRANTIES
FOR
NEW PEERLESS GEAR POWER TRAIN COMPONENTS
A. Products Warranted
Peerless Gear and Machine Division of Tecumseh Products Company (“Tecumseh”), subject to the limitations
contained below, will, at its option, repair or replace, without charge for parts or labor only, any part of a new Power Train
Component (which as used herein means and includes the transaxle, gear box, transmission, differential and right angle
drives, and any part of the Power Train Component), EXCEPT any new Power Train Component incorporated in equipment
used for commercial or rental purposes, which is found upon examination by any Tecumseh Authorized Service Outlet or
by Tecumseh’s factory in Grafton, Wisconsin, to be DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP if received by
Tecumseh or a Tecumseh Authorized Service Outlet for such examination within TWO YEARS from the date of sale to the
original consumer purchaser of Peerless Series 820, 900, 910, 915, 920, 930 transaxles and Series 1100 angle drive and
ONE YEAR for all other Peerless products. New Power Train Components incorporated in equipment used for commercial
purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted
for NINETY (90) DAYS ONLY, and must be received by Tecumseh or by a Tecumseh Authorized Service Outlet for such
examination within 90 days from the date of sale to the original purchaser. New Power Train Components Incorporated
in equipment used for rental purposes are warranted in the same manner and to the same extent EXCEPT such Power
Train Components are warranted for THIRTY (30) DAYS ONLY, and must be received by Tecumseh or a Tecumseh
Authorized Service Outlet within 30 days from the date of sale to the original purchaser.
B. Products And Items Not Warranted
1.
2.
Alterations or Modifications of Power Train Components.
Accidents, Normal Maintenance, Failure to follow the Original Equipment Manufacturer’s Manual.
This warranty covers only parts of new Power Train Components which are found upon examination to be defective
in material or workmanship as delivered to the original purchaser. This warranty does not cover defects caused by
depreciation or damage caused by normal wear, accidents, improper maintenance, improper use or abuse of the product,
failure to follow the instructions contained in an Instruction Manual for the operation of the Power Train Component and
parts. The cost of normal maintenance and replacement of service items which are not defective shall be paid for by the
original purchaser.
C. Securing Warranty Service
Warranty service can be arranged for by contacting either a Tecumseh Authorized Service Outlet (any Tecumseh
Registered Service Dealer, Tecumseh Authorized Service Distributor, or Tecumseh Central Warehouse Distributor) or by
contacting Tecumseh, c/o Service Manager, Engine and Transmission Group Service Division, 900 North Street, Grafton,
Wisconsin 53024. Warranty service can only be performed by a Tecumseh Authorized Service Outlet or by Tecumseh
at its factory in Grafton, Wisconsin. At the time of requesting warranty service, evidence must be presented of the date
of sale to the original purchaser. The purchaser shall pay any charges for making service calls and/or for transporting
the product to and from the place where the inspection and/or warranty work is performed. The purchaser shall be
responsible for any damage or loss incurred in connection with the transportation of Power Train Components and/or
part(s) of the Power Train Components submitted for inspection and/or warranty work.
D. Limitation of Damages and Implied Warranties
The foregoing EXPRESSED WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES. Neither Tecumseh
nor any of its affiliates makes any warranties, representations or promises, written or oral, as to the quality of the Power
Train Component or any of its parts, other than as set forth herein.
ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, TO THE
EXTENT THAT EITHER MAY APPLY TO ANY PART(S) OF POWER TRAIN COMPONENTS, SHALL BE LIMITED IN
DURATION TO THE PERIODS OF THE EXPRESSED WARRANTIES DEFINED IN PARAGRAPH A HEREOF. IN NO EVENT
WILL TECUMSEH BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES AND/OR EXPENSES.
Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or
consequential damages, so the above limitation(s) or exclusion(s) may not apply to you. This warranty gives you specific
legal rights and you may also have other legal rights which vary from state to state.
E. No Dealer Warranty
Tecumseh neither assumes nor authorizes any other person, natural or corporate, to assume for Tecumseh any
other obligations or liabilities in connection with or with respect to any part(s) of a Power Train Component. The seller
or dealer of part(s) of a Power Train Component has no authority, whatsoever, to make any representations or promises
on behalf of Tecumseh or to modify the terms or limitations of Tecumseh’s warranty in any way.
46
CUT OUT ON DOTTED LINES
THIS IS A 15 SLOPE
47
®
TROUBLESHOOTING POINTS
PROBLEM
CAUSE
CORRECTION
Engine continues to run
when operator leaves
seat with attachment
clutch engaged
1. Faulty operator-safety presence control system.
1. Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department.
Poor cut - uneven
1. Worn, bent or loose blade.
2. Mower deck not level.
1. Replace blade. Tighten blade bolt.
2. Level mower deck.
3. Buildup of grass, leaves, and trash under mower.
4. Bent blade mandrel.
3. Clean underside of mower housing.
4. Replace blade mandrel.
5. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
5. Clean around mandrels to open vent holes.
Mower blades will not
rotate
1. Obstruction in clutch mechanism.
2. Worn/damaged mower drive belt.
3. Frozen idler pulley.
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Frozen blade mandrel.
4. Replace blade mandrel.
Poor grass discharge
1. Engine speed too slow.
2. Travel speed too fast.
1. Place throttle control in “FAST” position.
2. Shift to slower speed.
3. Wet grass.
4. Mower deck not level.
3. Allow grass to dry before mowing.
4. Level mower deck.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and trash under mower.
8. Mower drive belt worn.
5. Check tires for proper air pressure.
6. Replace/sharpen blade. Tighten blade bolt.
7. Clean underside of mower housing.
8. Replace mower drive belt.
9. Blades improperly installed.
10. Improper blades used.
11. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
9. Reinstall blades sharp edge down.
10. Replace with blades listed in this manual.
11. Clean around mandrels to open vent holes.
Headlight(s) not working 1. Switch is “OFF”.
1. Turn switch “ON”.
(if so equipped)
2. Bulb(s) or lamp(s) burned out.
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
Battery will not charge
1. Bad battery cell(s).
1. Replace battery.
2. Poor cable connections.
3. Faulty regulator (if so equipped).
4. Faulty alternator.
2. Check/clean all connections.
3. Replace regulator.
4. Replace alternator.
Engine “backfires”
when turning engine
“OFF”
1. Engine throttle control not set at “SLOW”
1. Move throttle control to “SLOW” position and allow
position for 30 seconds before stopping engine.
to idle for 30 seconds before stopping engine.
26
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